Machining

  • Ability to manufacture parts 5 axis simultaneously
  • Experienced in machining a wide range of materials such as stainless steel, corrosion-resistant steels, aluminum alloys, titanium alloys, nickel alloys, bronze, copper, peek, kestamid, polyamide, and so on
  • Ability to 4-axis turning with C/Y axes
  • Ability to 4-axis machining with Wire EDM
  • Ability to manufacture within a narrow tolerance range (up to several microns territorially)
  • Ability to obtain good surface roughness up to 0.2 µm thanks to High-Speed Finishing
  • Insert & Helicoil installation
  • Fastener & bearing placement
  • Lubrication application

Machine Pool

Spinner U630

Spinner U630

Ø650x500 mm max part dim.
5 axis CNC milling machine

Quaser MF 500U

Quaser MF 500U

Ø500x300 mm max part dim.
5 axis CNC milling machine

+GF+ Cut 30P

+GF+ Cut 30P

(X/Y/Z): 600/400/350 mm
(U/V): + 50 mm
4 axis Wire EDM

Okuma Genos M560R-V

Okuma Genos M560R-V

(X/Y/Z): 1050/560/460 mm
0650 mm -50°/+110°
4 axis CNC milling machine

HAAS UMC-750SS

HAAS UMC-750SS

Ø500x500 mm max part dim.
5 axis CNC milling machine

HAAS ST-20Y

HAAS ST-20Y

Ø300 x 570 mm max part dim.
+/- 51 mm Y-axis travel
4 axis CNC turning machine

Spinner U1530

Spinner U1530

(X/Y/Z): 1530/530/465 mm
0650 mm
5 axis CNC milling machine

Takisawa Nex 110CY

Takisawa Nex 110CY

Ø350 x 650 mm max part dim.
+/- 50 mm Y-axis travel
4 axis CNC turning machine

Detailed Machining Equipment List

No EA Title Properties
1 1 Awea AF-1400

3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 1400/800/800 mm

2 1 Victor VCenter-102E

3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 1020/600/560 mm

3 1 Arion IMM 1100

3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 1100/600/600 mm

4 1 Akira Seiki VQ-80

3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 500/380/400 mm

5 1 Twinhorn VF-500

3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 500/380/400 mm

6 1 Haas ST20Y

4 Axis CNC Lathe (CY) - Working Range: 298 x 572mm

7 2 Takisawa Nex 110 CNC

4 Axis CNC Lathe (CY) - Working Range: 450 x 650mm

8 1 Mazak QT200L

3 Axis CNC Lathe - Working Range: Ø360 x 611mm

9 1 Takisawa Nex 110 H7

2 Axis CNC Lathe - Working Range: 0450 x 650mm

10 Takisawa Nex 106

2 Axis CNC Lathe - Working Range: Ø350 x 350mm

11 1 Takisawa LA300L12

2 Axis CNC Lathe - Working Range: 550 x 1200mm

12 1 Okuma LCS 15

2 Axis CNC Lathe - Working Range: 0270 x 280mm

13 1 Viva Turn 2

2 Axis CNC Lathe - Working Range: Ø350 x 500mm

14 1 Z-Mat CAK 400

2 CNC Axis Lathe - Working Range: 0400 x 180mm

15 1 Focus FBL 200

2 CNC Axis Lathe - Working Range: 0280 x 610mm

16 2 Proseiki HCP 42

2 Axis CNC Lathe - Working Range: 100 x 150mm

17 2 Lico LND 42

2 Axis CNC Lathe - Working Range: 042 x 250mm

18 1 Magmaweld

0.20x2.5x1500 120 Kw Welding Machine

19 1 AC420

200X4000 Hydraulic Aluminum Cutting Machine

20 2 Hidroliksan

Hydrolic Press

21 3 Şenmak

Vertical Drilling Machine

22 2 Acrobat

M5-M24 Threading Machine

23 3 Yedba

M3-M12 Threading Machine

Surface Treatment

Coating and painting services; corrosion resistance, abrasion resistance, adhesion strength, lubricity, friction coefficient reduction, surface hardness, electrical conductivity / insulation and / or aesthetic properties to aluminum, steel, stainless steel, titanium, brass, copper, chrome nickel and magnesium alloy surface. It is the process of completion of the transactions made in accordance with the Military standards or Commercial standards.

The specific services are as follows: Electrolytic Zinc, Copper Electroplating, Nickel Electroplating, Tin Electroplating, Electroless Nickel Plating, Aluminum Chromate Coating, Sulphuric Acid Anodizing, Chromic Acid Anodizing, Hard Anodizing, Stainless Steel Passivation, Magnesium Chromate Coating, Silver Coating, Gold Coating, Phosphate Coating, Dry Film Lubricant Coating, Wet painting.

Surface Treatment Capabilities

Stainless Steel Passivation

Stainless Steel Passivation

Purpose of this type of coating is cleaning the surfaces of corrosion resistant steels, removing the oxide layer from surface and creating a film layer which passives the surface.

Dry Film Lubricant Coating (Technocoat®)

Dry Film Lubricant Coating (Technocoat®)

Dry / solid film lubricant coating provides long-term protection, prevent damaging base metal by lubrication and sliding surfaces continuously and also protects from corrosion at the same time.

Electroless Nickel Plating

Electroless Nickel Plating

Electroless Nickel Plating is based on coating the metal and composite surfaces by Nickel- Phosphorus alloy.

Gold Plating

Gold Plating

Electrolytic Gold plating; steel, aluminum and alloys, zinc and alloys with nickel and alloys can be made on the hard, wear-resistant and bright yellow appearance is an acid- type electroplating

Anodized Coating

Anodized Coating

Meaning of anodized coating in word sense is oxidation of aluminum by using and electrolytic method. This process is also called as Anodic Oxidation or Anodization as well.

Phosphate Coating

Phosphate Coating

Insulating and protective layer created by phosphate crystals over the steel surfaces is done via Phosphate Coating.

Magnesium Chromat Coating

Magnesium Chromat Coating

Magnesium Chromate Coating treatment is increasing corrosion resistance by creating a film layer over alloy surfaces and increasing the adhesion ability on the surfaces to be painted.

Aluminum Chromate Coating

Aluminum Chromate Coating

Aluminum Chromate Coating process is creating a thin surface over aluminum and aluminum alloys to increase corrosion resistance, keep electrical conductivity, increase adhesion over surfaces to be painted and to add a decorative look.

Detailed Surface Treatment Capabilities

No Title Type Detail
1 Anodizing Type I - Chromic Acid Anodizing
2 Type II - Sunk Acid Anodizing
3 Type Ill - Hard Anodizing
4 Chemical Conversion and Coating Chemical Conversion Coatings on Aluminum Yellow Chromate
5 While Chromate
6 Stainless Steel Passivation
7 Black Oxide Coating
8 Passivalion for Magnesium Alloys
9 Phosphate Coating Zinc Phosphate
10 Manganese Phosphate
11 Wet Painting Epoxy Based Paints
12 Polyurethane Based Paints
13 Special Paints
14 Acrylic Based Paints
15 Water Based Paints
16 WIT Ceramic Based Paints 'Cerakote"
17 Plating Eleclrodeposited Copper Plating(Electroplaling Copper)
18 Nickel Plating Electrodeposition of Nickel
19 Elecholess Nickel
20 Gold Plating / Gold Electroplating
21 Silver Plating / Silver Electroplating
22 Eleclrodepostied Coatings of Tin (Electroplating Tin)
23 Etectrodeposited Zinc Coating Yellow Zinc Coating
24 Blue Zinc Coating
25 Black Zinc Coating
26 Ory Film Lubricant Coating "TechnOcOar" THC-34 Solid Film Lubricant Type1
27 THC-09 Sail Fain Lubricant Type2
28 THC-O8 Solid Fern Lubricant Type3
29 THC-10 Solid Film Lubricant Type4
30 THC-02 Solid Film Lubricant Type5
31 Masking
32 Laser Marking

Heat Treatment

We have wide range of heat treatment operations such as Quenching and Tempering, Annealing, Case Hardening, Aging, Vacuum Heat Treating, LPC, Austempering, Induction surface hardening, Stress Relieving, Normalising, Gas Nitriding, Plasma Nitrding, Oxidation, Carbonitriding, Carbon Restoration, Alum-Oxide Blasting.

Operations are performed according to both international and military standards or customer own standards. NDT operations and quality checks are performed by skillful employees in our quality control room. Quality control is more than just part of the process; it guides everything we do. Quality Management System EN 9100:2018 is the system we follows during our work.

Heat Treatment Capabilities

Hardening

Hardening

The controlled application and removal of heat of a metal part to change its physical properties, to enhance part performance or allow further processing.

Quenching

Quenching

Our oil quench limitations are 1000 wide x 750 high x 1300 mm long and a 1,000 kg load limit. Our water quench limitations are 1300 high x 1500 wide x 2500 long and a 3500 kg load limit per quench.

Annealing

Annealing

We can anneal in an open air furnace parts as large as 4,000 kg each and our largest furnace for this is 1500 wide x 1500 high x 4500 mm long and can handle 12,000 kg.

Tempering

Tempering

We can temper in a vacuum atmosphere if needed on finished parts and our largest vacuum fumace is 1200 mm outside diameter x 1500 mm high and can handle a 1250 kg load

Normalizing

Normalizing

A heat treat process to bring the microstructure into a condition that facilitates subsequent processes by making the part more homogenous in structure. Usually done on castings or forgings.

Nitriding

Nitriding

We use the gas nitride process here. We have a state of the art gas nitride furnace automated controls that is 1500 mm outside diameter x 2500 mm high and can handle up to 7000 kg.

Induction Hardening

Induction Hardening

Induction hardening is a type of heat treatment in which metal parts are heated by electromagnetic induction and then quenched.

Stress Relieving

Stress Relieving

A heat treating process (usually below 1250) to remove welding, cold working or other internal strains to avoid part movement during later heat treatment or machining.

Detailed Heat Treatment Capabilities

No Title Type Detail
1 Hardening Hardening (Q&T). Press Quenching
2 Hardening (Q&T), Vacuum
3 Hardening (Q&T), Flame
4 Hardening (Q&T), Fluid Bed
5 Hardening (08X). Furnace
6 Frame Hardening
7 Case Hardening Low Temperature Gasing (LPC)
8 Induction Hardening
9 Age Hadening
10 Annealing Ferrous Metal Annealing, Bight
11 Nonferrous Metal Anneaing, Ful
12 Annealing, Homogenize
13 Annealing, Normalize
14 Annealing, Stress Relief
15 Tempering Austempering
16 Martempering
17 Stress Relief
18 Nitriding Nitriding, Gas
19 Nitriding, Ion
20 Nitriding, Salt
21 Nitriding, Vacuum
22 Carbonitriding Carbonitriding, Gas
23 Carbonitriding, Plasma
24 Quenching Quenching Liquid Water
25 Brine
26 Oil
27 Dry Quenching Air
28 Solids
29 Brazing Brazing, Furnace
30 Brazing, Vacuum
31 Sanding
32 Okisdation
33
34

Quality

1. Machining Quality

  • Manufacturing in accordance with ISO 9001 & EN 9100 which set out the criteria for a quality management system.
  • Work flow, supplies, inspections, process etc. are managed via ISO 9001 forms and so we can trace any product we manufacture at any time.
  • COC, CMM report, heat treatment report, coating and painting reports provided to the customer together with the product itself.
  • Software: CAD, CAM, ERP, MRP, SPC & MCS Office
  • CMM Resolution 1.7 µm + L/300
  • Lots of calipers, gauges, templates help us to machine true product
  • Raw material suppliers has been chosen very carefully and audited in definite time periods regularly.
  • Raw material itself are inspected visually after every order. Material certificate and origin of supply are requested from supplier.
  • If requested from customer material allowable limits are tested with tensile test, compression test etc. to validate them. Those test are executed by independent establishments.

 

2. Surface Treatment Quality

  • XRF (X-ray fluorescence) is a non-destructive analytical technique used to determine the elemental composition of materials
  • Measuring dry film thickness on metal substrates by an electronic coating thickness gauge with a variety of separate probes.
  • A pH meter measures the acidity and alkalinity of a liquid or other substance, on a scale with a range of 0 to 14.
  • Surface treatment in accordance with EN 9100

 

3. Heat Treatment Quality

  • The Rockwell Hardness Scale is used to rank the hardness of materials
  • The Vickers hardness test method, also referred to as a micro hardness test method, is mostly used for small parts, thin sections, or case depth work.
  • Microscope is most commonly used in our laboratory.
  • ​Heat treatment in accordance with EN 9100

Detailed Quality Control Capabilities

No EA Title Properties
1 1 Zeiss Contra

9/12/8 RDS CMM - Measurement Range(X/Y/Z): 900/1200/800 mm

2 1 Zeiss Contura

10/12/6 RDS CMM - Measurement Range(X/Y/Z): 1000/1200/600 mm

3 1 Hexagon DEA Global

Silver Classic CMM - Measurement Range(X/Y/Z): 700/1000/660 mm

4 1 Hexagon DEA Global

Silver Performance CMM - Measurement Range(X/Y/Z): 700/700/500 mm

5 1 Coord3 ARES

10.7.5 CMM - Measurement Range(X/Y/Z): 1000/700/500 mm

6 1 Yamer VP 300

Profile Projector - Measurment Range (X/Y): 200/100 mm

7 1 Accud PP3020

Profile Projector - Measurment Range (X/Y): 200/100 mm

8 1 Zeiss Pi Web

Quality Data Management Software

9 1 Mitutoyo

Dial Height Gage Series 192- Measurment Range (Z): 400 mm

10 1 Hecagon Tesa-Hite

Digital Height Gauge - Measurment Range (Z): 400 mm

11 1 Haimer Uno Premium

Tool Height Measurment Device - Dimensions: Ø400/700 mm

12 1 Haimer Power Clamp

Shrink fit machine - Maximum length of shrink fit chuck: 570 (mm)

13 1 Rational DC-3000

Profile Projector - Measurment Range (X/Y): 296/183 mm

14 1 Mitech MHR-150A

Manual Rockwell Hardness Tester - Measuring range: HRA 20-88, HRB:20-100, HRC:20-70

15 1 Parker B-310 Contour Probey

Magnetic Inspection Yoke Leg Span: 0-228.6 mm

16 1 Mitutoyo

MTI 0-12IN .0005 HD Digmatic Height Gage - Measurement Range (Z): 300 mm

17 1 Mitutoyo SJ-210

Portable Surface Roughness Tester - Measuring range (X): 17.5 mm

18 1 Mitech MCT200

Coating Thickness Gauge - Accuracy: ±(3% Thickness+1) μm

19 1 Emcotest Durascan 70 G5

Vickers, Knoop and Brinell Test Tasks, Load Range Between 0.25 gf and 62.5 kgf

20 1 Spectroport

Portable Metal Analyzer

21 1 Leica DM 2700M

Optical Microscope

22 1 Metkon Servocut 302

Abrasive Cutting Machine

23 1 Metkon Ecopress 102

Automatic Mounting Press

24 1 Struers Duramin-150

Rockwell Hardness Tester - Load range (main loads) 3 kgf - 150 kgf

25 1 NewSonic SonoDur3

Mobile UCI Hardness Tester -

26 1 Metkon Ecopress 50

Automatic Mounting Press

27 2 Bulut Makine BMS 3000

Vickers, Knoop and Brinell Test Tasks

28 1 Mitech Hardrocker

Rockwell Hardness Tester

29 1 Voltcraft IR

Digital Infrared Thermometer

30 1 Sinometer IR

Digital Infrared Thermometer

31 1 Mitech – MH310

Leeb Hardness Tester

32 2 Mitech MH180

Leeb Hardness Tester

33 N/A NDT

Liquid Penetrant Testing & Magnetic Particle Inspection