Machining
- Ability to manufacture parts 5 axis simultaneously
- Experienced in machining a wide range of materials such as stainless steel, corrosion-resistant steels, aluminum alloys, titanium alloys, nickel alloys, bronze, copper, peek, kestamid, polyamide, and so on
- Ability to 4-axis turning with C/Y axes
- Ability to 4-axis machining with Wire EDM
- Ability to manufacture within a narrow tolerance range (up to several microns territorially)
- Ability to obtain good surface roughness up to 0.2 µm thanks to High-Speed Finishing
- Insert & Helicoil installation
- Fastener & bearing placement
- Lubrication application
Machine Pool
Spinner U630
Ø650x500 mm max part dim.
5 axis CNC milling machine
Quaser MF 500U
Ø500x300 mm max part dim.
5 axis CNC milling machine
+GF+ Cut 30P
(X/Y/Z): 600/400/350 mm
(U/V): + 50 mm
4 axis Wire EDM
Okuma Genos M560R-V
(X/Y/Z): 1050/560/460 mm
0650 mm -50°/+110°
4 axis CNC milling machine
HAAS UMC-750SS
Ø500x500 mm max part dim.
5 axis CNC milling machine
HAAS ST-20Y
Ø300 x 570 mm max part dim.
+/- 51 mm Y-axis travel
4 axis CNC turning machine
Spinner U1530
(X/Y/Z): 1530/530/465 mm
0650 mm
5 axis CNC milling machine
Takisawa Nex 110CY
Ø350 x 650 mm max part dim.
+/- 50 mm Y-axis travel
4 axis CNC turning machine
Detailed Machining Equipment List
No | EA | Title | Properties |
---|---|---|---|
1 | 1 | Awea AF-1400 | 3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 1400/800/800 mm |
2 | 1 | Victor VCenter-102E | 3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 1020/600/560 mm |
3 | 1 | Arion IMM 1100 | 3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 1100/600/600 mm |
4 | 1 | Akira Seiki VQ-80 | 3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 500/380/400 mm |
5 | 1 | Twinhorn VF-500 | 3 Axis CNC Vertical Milling - Working Range(X/Y/Z): 500/380/400 mm |
6 | 1 | Haas ST20Y | 4 Axis CNC Lathe (CY) - Working Range: 298 x 572mm |
7 | 2 | Takisawa Nex 110 CNC | 4 Axis CNC Lathe (CY) - Working Range: 450 x 650mm |
8 | 1 | Mazak QT200L | 3 Axis CNC Lathe - Working Range: Ø360 x 611mm |
9 | 1 | Takisawa Nex 110 H7 | 2 Axis CNC Lathe - Working Range: 0450 x 650mm |
10 | Takisawa Nex 106 | 2 Axis CNC Lathe - Working Range: Ø350 x 350mm |
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11 | 1 | Takisawa LA300L12 | 2 Axis CNC Lathe - Working Range: 550 x 1200mm |
12 | 1 | Okuma LCS 15 | 2 Axis CNC Lathe - Working Range: 0270 x 280mm |
13 | 1 | Viva Turn 2 | 2 Axis CNC Lathe - Working Range: Ø350 x 500mm |
14 | 1 | Z-Mat CAK 400 | 2 CNC Axis Lathe - Working Range: 0400 x 180mm |
15 | 1 | Focus FBL 200 | 2 CNC Axis Lathe - Working Range: 0280 x 610mm |
16 | 2 | Proseiki HCP 42 | 2 Axis CNC Lathe - Working Range: 100 x 150mm |
17 | 2 | Lico LND 42 | 2 Axis CNC Lathe - Working Range: 042 x 250mm |
18 | 1 | Magmaweld | 0.20x2.5x1500 120 Kw Welding Machine |
19 | 1 | AC420 | 200X4000 Hydraulic Aluminum Cutting Machine |
20 | 2 | Hidroliksan | Hydrolic Press |
21 | 3 | Şenmak | Vertical Drilling Machine |
22 | 2 | Acrobat | M5-M24 Threading Machine |
23 | 3 | Yedba | M3-M12 Threading Machine |
Surface Treatment
Coating and painting services; corrosion resistance, abrasion resistance, adhesion strength, lubricity, friction coefficient reduction, surface hardness, electrical conductivity / insulation and / or aesthetic properties to aluminum, steel, stainless steel, titanium, brass, copper, chrome nickel and magnesium alloy surface. It is the process of completion of the transactions made in accordance with the Military standards or Commercial standards.
The specific services are as follows: Electrolytic Zinc, Copper Electroplating, Nickel Electroplating, Tin Electroplating, Electroless Nickel Plating, Aluminum Chromate Coating, Sulphuric Acid Anodizing, Chromic Acid Anodizing, Hard Anodizing, Stainless Steel Passivation, Magnesium Chromate Coating, Silver Coating, Gold Coating, Phosphate Coating, Dry Film Lubricant Coating, Wet painting.
Surface Treatment Capabilities
Stainless Steel Passivation
Purpose of this type of coating is cleaning the surfaces of corrosion resistant steels, removing the oxide layer from surface and creating a film layer which passives the surface.
Dry Film Lubricant Coating (Technocoat®)
Dry / solid film lubricant coating provides long-term protection, prevent damaging base metal by lubrication and sliding surfaces continuously and also protects from corrosion at the same time.
Electroless Nickel Plating
Electroless Nickel Plating is based on coating the metal and composite surfaces by Nickel- Phosphorus alloy.
Gold Plating
Electrolytic Gold plating; steel, aluminum and alloys, zinc and alloys with nickel and alloys can be made on the hard, wear-resistant and bright yellow appearance is an acid- type electroplating
Anodized Coating
Meaning of anodized coating in word sense is oxidation of aluminum by using and electrolytic method. This process is also called as Anodic Oxidation or Anodization as well.
Phosphate Coating
Insulating and protective layer created by phosphate crystals over the steel surfaces is done via Phosphate Coating.
Magnesium Chromat Coating
Magnesium Chromate Coating treatment is increasing corrosion resistance by creating a film layer over alloy surfaces and increasing the adhesion ability on the surfaces to be painted.
Aluminum Chromate Coating
Aluminum Chromate Coating process is creating a thin surface over aluminum and aluminum alloys to increase corrosion resistance, keep electrical conductivity, increase adhesion over surfaces to be painted and to add a decorative look.
Detailed Surface Treatment Capabilities
No | Title | Type | Detail |
---|---|---|---|
1 | Anodizing | Type I - Chromic Acid Anodizing | |
2 | Type II - Sunk Acid Anodizing | ||
3 | Type Ill - Hard Anodizing | ||
4 | Chemical Conversion and Coating | Chemical Conversion Coatings on Aluminum | Yellow Chromate |
5 | While Chromate | ||
6 | Stainless Steel Passivation | ||
7 | Black Oxide Coating | ||
8 | Passivalion for Magnesium Alloys | ||
9 | Phosphate Coating | Zinc Phosphate | |
10 | Manganese Phosphate | ||
11 | Wet Painting | Epoxy Based Paints | |
12 | Polyurethane Based Paints | ||
13 | Special Paints | ||
14 | Acrylic Based Paints | ||
15 | Water Based Paints | ||
16 | WIT Ceramic Based Paints 'Cerakote" | ||
17 | Plating | Eleclrodeposited Copper Plating(Electroplaling Copper) | |
18 | Nickel Plating | Electrodeposition of Nickel | |
19 | Elecholess Nickel | ||
20 | Gold Plating / Gold Electroplating | ||
21 | Silver Plating / Silver Electroplating | ||
22 | Eleclrodepostied Coatings of Tin (Electroplating Tin) | ||
23 | Etectrodeposited Zinc Coating | Yellow Zinc Coating | |
24 | Blue Zinc Coating | ||
25 | Black Zinc Coating | ||
26 | Ory Film Lubricant Coating "TechnOcOar" | THC-34 Solid Film Lubricant Type1 | |
27 | THC-09 Sail Fain Lubricant Type2 | ||
28 | THC-O8 Solid Fern Lubricant Type3 | ||
29 | THC-10 Solid Film Lubricant Type4 | ||
30 | THC-02 Solid Film Lubricant Type5 | ||
31 | Masking | ||
32 | Laser Marking |
Heat Treatment
We have wide range of heat treatment operations such as Quenching and Tempering, Annealing, Case Hardening, Aging, Vacuum Heat Treating, LPC, Austempering, Induction surface hardening, Stress Relieving, Normalising, Gas Nitriding, Plasma Nitrding, Oxidation, Carbonitriding, Carbon Restoration, Alum-Oxide Blasting.
Operations are performed according to both international and military standards or customer own standards. NDT operations and quality checks are performed by skillful employees in our quality control room. Quality control is more than just part of the process; it guides everything we do. Quality Management System EN 9100:2018 is the system we follows during our work.
Heat Treatment Capabilities
Hardening
The controlled application and removal of heat of a metal part to change its physical properties, to enhance part performance or allow further processing.
Quenching
Our oil quench limitations are 1000 wide x 750 high x 1300 mm long and a 1,000 kg load limit. Our water quench limitations are 1300 high x 1500 wide x 2500 long and a 3500 kg load limit per quench.
Annealing
We can anneal in an open air furnace parts as large as 4,000 kg each and our largest furnace for this is 1500 wide x 1500 high x 4500 mm long and can handle 12,000 kg.
Tempering
We can temper in a vacuum atmosphere if needed on finished parts and our largest vacuum fumace is 1200 mm outside diameter x 1500 mm high and can handle a 1250 kg load
Normalizing
A heat treat process to bring the microstructure into a condition that facilitates subsequent processes by making the part more homogenous in structure. Usually done on castings or forgings.
Nitriding
We use the gas nitride process here. We have a state of the art gas nitride furnace automated controls that is 1500 mm outside diameter x 2500 mm high and can handle up to 7000 kg.
Induction Hardening
Induction hardening is a type of heat treatment in which metal parts are heated by electromagnetic induction and then quenched.
Stress Relieving
A heat treating process (usually below 1250) to remove welding, cold working or other internal strains to avoid part movement during later heat treatment or machining.
Detailed Heat Treatment Capabilities
No | Title | Type | Detail |
---|---|---|---|
1 | Hardening | Hardening (Q&T). Press Quenching | |
2 | Hardening (Q&T), Vacuum | ||
3 | Hardening (Q&T), Flame | ||
4 | Hardening (Q&T), Fluid Bed | ||
5 | Hardening (08X). Furnace | ||
6 | Frame Hardening | ||
7 | Case Hardening | Low Temperature Gasing (LPC) | |
8 | Induction Hardening | ||
9 | Age Hadening | ||
10 | Annealing | Ferrous Metal | Annealing, Bight |
11 | Nonferrous Metal | Anneaing, Ful | |
12 | Annealing, Homogenize | ||
13 | Annealing, Normalize | ||
14 | Annealing, Stress Relief | ||
15 | Tempering | Austempering | |
16 | Martempering | ||
17 | Stress Relief | ||
18 | Nitriding | Nitriding, Gas | |
19 | Nitriding, Ion | ||
20 | Nitriding, Salt | ||
21 | Nitriding, Vacuum | ||
22 | Carbonitriding | Carbonitriding, Gas | |
23 | Carbonitriding, Plasma | ||
24 | Quenching | Quenching Liquid | Water |
25 | Brine | ||
26 | Oil | ||
27 | Dry Quenching | Air | |
28 | Solids | ||
29 | Brazing | Brazing, Furnace | |
30 | Brazing, Vacuum | ||
31 | Sanding | ||
32 | Okisdation | ||
33 | |||
34 |
Quality
1. Machining Quality
- Manufacturing in accordance with ISO 9001 & EN 9100 which set out the criteria for a quality management system.
- Work flow, supplies, inspections, process etc. are managed via ISO 9001 forms and so we can trace any product we manufacture at any time.
- COC, CMM report, heat treatment report, coating and painting reports provided to the customer together with the product itself.
- Software: CAD, CAM, ERP, MRP, SPC & MCS Office
- CMM Resolution 1.7 µm + L/300
- Lots of calipers, gauges, templates help us to machine true product
- Raw material suppliers has been chosen very carefully and audited in definite time periods regularly.
- Raw material itself are inspected visually after every order. Material certificate and origin of supply are requested from supplier.
- If requested from customer material allowable limits are tested with tensile test, compression test etc. to validate them. Those test are executed by independent establishments.
2. Surface Treatment Quality
- XRF (X-ray fluorescence) is a non-destructive analytical technique used to determine the elemental composition of materials
- Measuring dry film thickness on metal substrates by an electronic coating thickness gauge with a variety of separate probes.
- A pH meter measures the acidity and alkalinity of a liquid or other substance, on a scale with a range of 0 to 14.
- Surface treatment in accordance with EN 9100
3. Heat Treatment Quality
- The Rockwell Hardness Scale is used to rank the hardness of materials
- The Vickers hardness test method, also referred to as a micro hardness test method, is mostly used for small parts, thin sections, or case depth work.
- Microscope is most commonly used in our laboratory.
- Heat treatment in accordance with EN 9100
Detailed Quality Control Capabilities
No | EA | Title | Properties |
---|---|---|---|
1 | 1 | Zeiss Contra | 9/12/8 RDS CMM - Measurement Range(X/Y/Z): 900/1200/800 mm |
2 | 1 | Zeiss Contura | 10/12/6 RDS CMM - Measurement Range(X/Y/Z): 1000/1200/600 mm |
3 | 1 | Hexagon DEA Global | Silver Classic CMM - Measurement Range(X/Y/Z): 700/1000/660 mm |
4 | 1 | Hexagon DEA Global | Silver Performance CMM - Measurement Range(X/Y/Z): 700/700/500 mm |
5 | 1 | Coord3 ARES | 10.7.5 CMM - Measurement Range(X/Y/Z): 1000/700/500 mm |
6 | 1 | Yamer VP 300 | Profile Projector - Measurment Range (X/Y): 200/100 mm |
7 | 1 | Accud PP3020 | Profile Projector - Measurment Range (X/Y): 200/100 mm |
8 | 1 | Zeiss Pi Web | Quality Data Management Software |
9 | 1 | Mitutoyo | Dial Height Gage Series 192- Measurment Range (Z): 400 mm |
10 | 1 | Hecagon Tesa-Hite | Digital Height Gauge - Measurment Range (Z): 400 mm |
11 | 1 | Haimer Uno Premium | Tool Height Measurment Device - Dimensions: Ø400/700 mm |
12 | 1 | Haimer Power Clamp | Shrink fit machine - Maximum length of shrink fit chuck: 570 (mm) |
13 | 1 | Rational DC-3000 | Profile Projector - Measurment Range (X/Y): 296/183 mm |
14 | 1 | Mitech MHR-150A | Manual Rockwell Hardness Tester - Measuring range: HRA 20-88, HRB:20-100, HRC:20-70 |
15 | 1 | Parker B-310 Contour Probey | Magnetic Inspection Yoke Leg Span: 0-228.6 mm |
16 | 1 | Mitutoyo | MTI 0-12IN .0005 HD Digmatic Height Gage - Measurement Range (Z): 300 mm |
17 | 1 | Mitutoyo SJ-210 | Portable Surface Roughness Tester - Measuring range (X): 17.5 mm |
18 | 1 | Mitech MCT200 | Coating Thickness Gauge - Accuracy: ±(3% Thickness+1) μm |
19 | 1 | Emcotest Durascan 70 G5 | Vickers, Knoop and Brinell Test Tasks, Load Range Between 0.25 gf and 62.5 kgf |
20 | 1 | Spectroport | Portable Metal Analyzer |
21 | 1 | Leica DM 2700M | Optical Microscope |
22 | 1 | Metkon Servocut 302 | Abrasive Cutting Machine |
23 | 1 | Metkon Ecopress 102 | Automatic Mounting Press |
24 | 1 | Struers Duramin-150 | Rockwell Hardness Tester - Load range (main loads) 3 kgf - 150 kgf |
25 | 1 | NewSonic SonoDur3 | Mobile UCI Hardness Tester - |
26 | 1 | Metkon Ecopress 50 | Automatic Mounting Press |
27 | 2 | Bulut Makine BMS 3000 | Vickers, Knoop and Brinell Test Tasks |
28 | 1 | Mitech Hardrocker | Rockwell Hardness Tester |
29 | 1 | Voltcraft IR | Digital Infrared Thermometer |
30 | 1 | Sinometer IR | Digital Infrared Thermometer |
31 | 1 | Mitech – MH310 | Leeb Hardness Tester |
32 | 2 | Mitech MH180 | Leeb Hardness Tester |
33 | N/A | NDT | Liquid Penetrant Testing & Magnetic Particle Inspection |